3 Axles CNC Spring Machine Compact High Flexibility Spring Wire Machine

CNC Spring Machine 3Axles Compact Structure High Flexibility high efficiency

1. Core Structural and Functional Features

1. Multi-axis Machining Capability
   Through precise coordination of the X, Y, and Z axes, the machine can perform complex actions such as bending, coiling, and cutting spring wires. It enables the production of compression springs with varying diameters, pitches, and coil counts. Example: The X-axis controls wire feeding length, the Y-axis adjusts coiling radius, and the Z-axis regulates spring height or pitch. Multi-axis 联动 allows manufacturing special-shaped springs like conical springs, variable-diameter springs, or unequal-pitch springs.
2. High-precision Machining Performance
3. Driven by servo motors and controlled by CNC systems (e.g., PLC or specialized CNC systems), the positioning accuracy can reach 0.01mm, ensuring high consistency in spring dimensions (e.g., outer diameter, free length, pitch).Ideal for producing precision springs used in electronic devices, automotive parts, medical devices, and other high-demand applications.
4. High Degree of Automation
   Supports fully automated processes including feeding, machining, cutting, and unloading, reducing manual intervention and improving productivity. Some models can be integrated with auxiliary tools like wire feeding racks and waste collectors for assembly line operations.

2. Productivity and Flexibility Features

1. Efficient Mass Production Capacity
   Processing speed can reach tens to hundreds of pieces per minute, significantly increasing output compared to traditional manual or single-axis equipment.Suitable for batch production of standard compression springs and can quickly adjust parameters via program switching for small-batch, multi-variety production.
2. Adaptability for Flexible Production
   Changing spring specifications only requires modifying CNC programs, eliminating the need for extensive mechanical mold replacements and reducing changeover time. For example, switching from producing 5mm to 10mm diameter springs only involves adjusting program parameters and simple mechanical debugging.
3. Advantages in Complex Spring Machining
   Capable of producing structures difficult for traditional equipment, such as: Variable-diameter springs: Tapered structures with thicker middles and thinner ends; Unequal-pitch springs: Shock-absorbing springs with dense coils at both ends and sparse coils in the middle; Ground or closed-end springs: Precise end processing via multi-axis to meet mechanical assembly requirements.

3. Operation and Maintenance Features

1. User-friendly Human-Machine Interaction
   Equipped with a touchscreen or computer interface supporting graphical programming. Operators can set parameters via a visual interface without requiring advanced programming knowledge.
2. Fault Diagnosis and Monitoring
   The CNC system real-time monitors machining status )and automatically alerts for anomalies like material shortages or wire breakage, reducing reject rates.
3. Controllable Maintenance Costs
   Key components use wear-resistant materials for long service life. Modular design facilitates component replacement and maintenance, keeping maintenance costs relatively low.

4. Application Scenarios and Limitations

1. Applicable Fields
   Industrial Manufacturing: Automotive suspension springs, mechanical shock-absorbing springs;Electronics and Electricals: Battery connector springs, switch contact springs;Medical Devices: Micro compression springs .
2. Limitations
   Wire Diameter Range: Typically suitable for wires with diameters of 0.1mm to 10mm; thicker or thinner springs require specialized equipment.Boundary of Complex Structure Machining: Extremely special shapes or multi-layer nested may require higher-axis equipment .